Page 40 - Carmex - Tiny Tools 2025 (Metric)
P. 40

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                                                                                         Tiny Tools







            Drill penetration
            The surface should be cleanly faced (especially from a nib after
            parting off operation) and normal to drill axis.

            Boring operation (enlarging of existing hole) can cause chip
            forming and evacuation problems, such operation is not
            recommended. Pre-hole is not required for short drills up to 5XD,
            center drilling preparation is not allowed.

            Drill exit
            Avoid drill exit on significant slope surfaces because of breakage
            danger due to unequal side forces.
            In case it can’t be avoided, please reduce feed at the exit.

            Cross holes
            Crossing existing holes is a challenge for the drilling
            operation. In case you can’t avoid that please
            reduce feed at the crossing stage.

            Pecking cycle
            Generally, in case of optimal conditions, pecking cycle is not required,
            but if a chip evacuation problem occurs, the pecking cycle can be applied.
            Using of pecking cycle can reduce drill tool life.

            General recommendation
            Choose machine with the best stability and high RPM ability for small diameter drills.
            Horizontal spindle is preferrable due to better chip evacuation.
            Provide suitable coolant supply.





            Cutting Data





               ISO                                            Cutting Speed    Drill Diameter=DC  Feed mm/rev
                                     Material
             Standard                                             m/min        2 < DC < 2.9     3 < DC< 6
                        Low and Medium Carbon Steels <0.55%C     80 - 120       0.04 - 0.08     0.10 - 0.25
                P       High Carbon  Steels ≥0.55%C              70 - 110       0.03 - 0.07     0.08 - 0.14

                        Alloy Steels, Treated Steels             70 - 100       0.03 - 0.07     0.08 - 0.14
                        Stainless Steels - Free Cutting          40 - 80        0.03 - 0.07     0.08 - 0.14
                M       Stainless Steels - Austenitic            40 - 70        0.03 - 0.07     0.08 - 0.14
                        Cast Steels                              40 - 70        0.03 - 0.07     0.08 - 0.14
                K       Cast Iron                                70 - 160       0.06 - 0.10     0.10 - 0.25
                        Aluminum ≤12% Si, Copper                 80 - 200       0.06 - 0.10     0.10 - 0.25
                N       Aluminum >12% Si                         70 - 150       0.05 - 0.08     0.08 - 0.20
                        Synthetics, Duroplastics, Thermoplastics   90 - 150     0.06 - 0.10     0.10 - 0.25
                S       Nickel Alloys, Titanium Alloys           10 - 50        0.02 - 0.04     0.06 - 0.12
                H       Hardened Steels                          30 - 50        0.01 - 0.04     0.05 - 0.08



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