Page 33 - Carmex - X-treme Taps (Inch)
P. 33

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            Supercut Taps







                Problem          Possible cause                Possible Solution
                           Missmatch between Tap
                                                     Correct alignment between tap and hole
                           location and hole
                           Drilled hole not deep enough  Check actual hole depth
                           Excessive runout          Use grip with better mounting precision
                 Tap                                 Check “chips fill up flutes” section on this
                           Flutes filled up with chips
               breakage                              table
                                                     Replace tool, check “built-up” edge
                           Built-up edge
                                                     section for solution
                           Drill hole is too small   Use recommended drill size
                           Too high cutting speed    Decrease cutting speed

                           Tap tolerance and requested   Choose different tap with suitable
                           workpiece tolerance don’t fit  tolerance
                                                     Remove chips and check “chips fill up
                           Flutes filled up with chips  flutes” section  to prevent the problem
                                                     from returning
               Oversized
                thread                               Replace tool, check “built-up” edge
                           Built-up edge
                                                     section for solution
                           Too high cutting speed    Decrease cutting speed
                                                     Increase cutting speed – may improve
                           Unstable tool
                                                     tool stability

                           Worn out tap              Replace tap

              Undersized   Tap tolerance and requested   Choose different tap with suitable
                thread     workpiece tolerance don’t fit  tolerance

                           Drill hole is too small   Use recommended size drill


                           Worn out tap              Replace tap
               Excessive
                           Poor coolant flow to the   Adjust direction of coolant flow into the
                power
                           cutting area              hole
              requirement
                           Drill hole is too small   Use recommended size drill
























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