Page 78 - Carmex - Inch Catalog 2018-19 Rev. B
P. 78

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                                                  Thread Turning Inserts Technical Section




            Thread Turning - Step by Step



            Step 1 :  Choose Thread Turning Method
            Step 2 :  Choose Insert
            Step 3 :  Choose Toolholder
            Step 4 :  Choose Insert Grade
            Step 5 :  Choose Thread Turning Speed
            Step 6 :  Choose Number of Threading Passes
            In most cases the above mentioned 6 steps would be the steps needed to ensure a good thread. When cutting more
            complicated threads such as TRAPEZ, ACME, BUTTRESS or SAGE,  it is advisable to check the effect of the thread
            “HELIX  ANGLE”    on the “RESULTANT FLANK CLEARANCE”   . If     is smaller than 2°, an anvil change is required.
            Step 7 :  Find Thread Helix Angle
            Step 8 :  Choose Correct Anvil

            EXAMPLES:

            Example No. 1:

            Step 1:   Choose Thread Turning Method                                                  UN
                   from page 69, we chose EX - RH  Insert & Toolholder
                                                                                                      16 TPI
            Step 2:     Choose Insert from page 13: 16 ER 16 UN
            Step 3:   Choose Toolholder from page 43: SER 0750 K16                                             1.25

            Step 4:   Choose Insert Grade from selection on page 66
                   Our choice for Alloy Steel is Grade P25C
            Step 5:   Choose Thread Turning Speed  from chart on page 67,
                   we chose 330 ft/min
                   Rotational Speed calculation:    330 12  1008
                                                     1.25
            Step 6:   Choose Number of Threading passes
                   from table on page 69, we chose 8 passes
            Example No. 2:

            Step 1: Choose Thread Turning Method from page 69
                   Usually, an IN-RH Toolholder and Insert will be chosen,
                   however, in this particular case we prefer to pull the metal
                   chips while thread turning outward, thus we chose to work
                   with IN-LH Insert & Toolholder

            Step 2: Choose Insert from page 13: 16 IL 12 UN

            Step 3: Choose Toolholder from page 46: SIL 1000 R16
                   Note: since we thread cut IN-RH thread outward with an
                   IN-LH tool, do not forget to replace the standard anvil
                   (supplied with the holder) with a negative anvil AE16-1.5

            Step 4: Choose Insert Grade from selection on page 66
                   Our choice for Brass is Grade K20

            Step 5: Choose Thread Turning Speed from chart on page 67,
                   we chose 450 ft/min

                   Rotational Speed calculation:            450 12  1146
                                                   1.5
              Step 6:   Choose Number of Threading passes from table
                   on page 69, we chose 9 passes

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