Page 310 - Carmex - Inch Catalog 2018-19 Rev. B
P. 310

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                                                      Mill - Thread Technical Section




            Mini Mill-Thread MTS and MTI types


            MT7     Sub-Micron Grade with Titanium Aluminum Nitride multi-layer coating (ISO K10 - K20). This is a general
                    purpose grade, which can be used with all materials; it should be run at medium to high cutting speeds.

            MT8     Sub-Micron Grade with Aluminum Titanium Nitride (AlTiN) multi-layer coating (ISO K10-K20). Extremely
                    high heat resistant and smooth cutting operation, for high performance, and normal machining conditions.
                    General purpose for all materials.
            MT11    Ultra-fine sub-micron grade with advanced PVD triple coating.

                                              Cutting                       Feed inch/tooth
               ISO                                                        Cutting Diameter = D
             Standard        Materials         Speed
                                               ft/min  Ø.04 Ø.06 Ø.08 Ø.12 Ø.16 Ø.20 Ø.24 Ø.28 Ø.31 Ø.35 Ø.39 Ø.47 Ø.55 Ø.63
                     Low and Medium Carbon Steels   200-390 .0016 .0020 .0020 .0028 .0035 .0043 .0051 .0055 .0059 .0063 .0063 .0067 .0071 .0071
                     <0.55%C
               P     High Carbon Steels ≥0.55%C   200-300 .0012 .0016 .0020 .0024 .0031 .0035 .0039 .0047 .0051 .0055 .0055 .0063 .0067 .0071

                     Alloy Steels, Treated Steels  160-260 .0012 .0016 .0016 .0020 .0020 .0024 .0028 .0028 .0031 .0035 .0039 .0047 .0051 .0055
                     Stainless Steels - Free Cutting  230-330 .0008 .0012 .0012 .0016 .0020 .0024 .0024 .0028 .0031 .0035 .0039 .0043 .0047 .0051
               M     Stainless Steels - Austenitic  200-300 .0008 .0012 .0012 .0016 .0020 .0024 .0024 .0028 .0031 .0035 .0039 .0043 .0047 .0051
                     Cast Steels              230-300 .0012 .0016 .0016 .0020 .0020 .0024 .0028 .0028 .0031 .0035 .0039 .0047 .0051 .0055
               K     Cast Iron                130-260 .0016 .0020 .0020 .0028 .0035 .0043 .0051 .0055 .0059 .0063 .0063 .0067 .0071 .0071

                     Aluminum ≤12%Si, Copper  330-660 .0016 .0020 .0020 .0028 .0035 .0043 .0051 .0055 .0059 .0063 .0063 .0067 .0071 .0071
                     Aluminum >12% Si         200-460 .0012 .0012 .0012 .0016 .0020 .0024 .0024 .0028 .0031 .0035 .0039 .0043 .0051 .0054
               N
                     Synthetics, Duroplastics,  160-660 .0035 .0039 .0043 .0047 .0055 .0063 .0071 .0075 .0075 .0075 .0075 .0075 .0079 .0079
                     Thermoplastics
               S     Nickel Alloys and Titanium Alloys  70-130 .0012 .0012 .0012 .0016 .0016 .0020 .0024 .0024 .0024 .0028 .0028 .0028 .0031 .0031

                                                 start      center       arc        thread      arc        end
                                                point      location    entrance     milling    exit        point














            Mini Mill-Thread
            vs. Taps


                       Features                   Mini Mill-Thread                        Taps
                  Thread surface quality                 High                            Medium
                     Thread geometry                 Very accurate                       Medium
                    Thread tolerances           4H, 5H, 6H with std cutter  6H with standard tap, 4H with specific tap
                     Machining time              Same as tap or shorter                   Short
                      Tool breakage                Almost not possible              Could happen often
                     Machining load                    Very low                           High
                 Range of thread diameters       Wide range of diameters        Specific tap for each diameter
                 Right/Left hand threading            Same cutter                   Specific tap for each
                     Geometric shape                  Full profile                     Partial profile
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